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A Quick Guide to Fastener Coatings: Zinc, Galvanised, Black Oxide & More

By September 17, 2025No Comments

Fasteners may be small, but they are the foundation of strength and reliability in construction. Their durability depends not only on the material but also on the coating applied to protect against corrosion, wear, and environmental damage. Choosing the right coating ensures long-term performance and safety across your projects.

If you are sourcing industrial fasteners in Brisbane, understanding the range of coatings available is essential for selecting the right option for your environment and application.

Zinc Coatings

Zinc is one of the most common coatings, valued for its excellent rust resistance and cost-effectiveness. It performs particularly well in humid environments and can be applied to a wide range of metals including steel, copper, and aluminium alloys. Zinc coatings come in various thicknesses, allowing you to match protection levels to your project’s needs.

Galvanisation

Galvanising involves coating fasteners with zinc for maximum protection. There are several processes:

  • Hot-dip galvanising – produces a thick, durable protective layer.
  • Electro-galvanising – gives a thinner but uniform coating, ideal for less demanding conditions.
  • Mechanical plating – provides even coverage, reducing risks of weak points in the coating.

Each option balances durability and cost differently, so choosing the right process depends on your application and environment.

Zinc Flake

Zinc flake coatings combine zinc and aluminium flakes for layered protection. They are lightweight yet highly effective, making them a strong choice for smaller fasteners that require robust corrosion resistance.

Nickel Coatings

Nickel plating offers both functional and decorative benefits. It has an attractive finish but is less resistant in environments exposed to nitrogen-rich chemicals, such as agricultural applications. Consider your working conditions carefully before selecting nickel as your coating of choice.

Chromium Coatings

Chrome coatings are both visually striking and tough. They are often used where fasteners remain visible, such as in automotive or marine applications. Beyond appearance, chrome provides excellent resistance to wear and corrosion, making it a premium option.

Stainless Steel

Unlike a coating, stainless steel fasteners are made entirely of corrosion-resistant material. They provide both strength and an aesthetic finish, ideal for outdoor use and projects where durability and appearance matter equally.

Phosphate Coatings

Phosphate coatings offer moderate protection and are often used as a base layer for additional coatings such as oil or paint. They are lightweight and cost-effective, commonly applied to automotive and aerospace components.

Black Oxide

Black oxide coatings are applied to ferrous metals, giving fasteners a sleek black finish while improving mild corrosion resistance. They are ideal for applications where appearance and reduced light reflection are important, such as in tools, automotive parts, or decorative hardware.

Conclusion

Choosing the right fastener coating ensures both performance and longevity. From zinc’s affordability to chrome’s durability and stainless steel’s all-in-one reliability, each coating serves a different purpose. The right decision depends on environmental conditions, strength requirements, and aesthetic preferences.

At Bricon Industries, we provide high-quality fasteners with a wide range of coatings, ensuring you find the perfect solution for any project. Explore our range today and get expert advice from our team.

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